Molybdenum Machining Process

 

Molybdenum wire has a high melting point, good winding performance and mechanical processing performance, and good wear resistance. It is often used in the manufacture of winding core wires, brackets, lead wires and heating wires for various electric light sources. Molybdenum wire can also be used for high-temperature spraying to improve the wear resistance of automobile and other mechanical wear parts. Our company adopts special processing technology to produce molybdenum wire special for wire cutting with high strength, good discharge performance, high surface finish, fast cutting speed, long life and low wire tightening frequency. It is mainly used for various non-ferrous metals, steel and magnetism. Material of wire cutting wire.

 

 

 

Molybdenum-copper alloy (MoCu) combines the exceptional properties of molybdenum and copper, offering enhanced thermal conductivity, high strength, and excellent corrosion resistance. As this alloy gains prominence across various industries, manufacturers seek advanced processing technologies to fully leverage its potential. In this article, we will explore MetalProc’s innovative treatment techniques for MoCu and the advantages they bring to manufacturing processes. Join us as we delve into the world of MoCu processing and discover how MetalProc is at the forefront of maximizing its performance.

  • Heat Treatment: Heat treatment is a critical step in MoCu manufacturing, allowing for the optimization of its mechanical and thermal properties. MetalProc’s advanced heat treatment techniques enable precise control over the alloy’s microstructure, enhancing its strength, ductility, and thermal conductivity. This process ensures that MoCu components excel in applications where heat dissipation and mechanical integrity are paramount, such as heat sinks and high-power electronic devices.
  • Machining: MetalProc utilizes advanced machining techniques to shape MoCu into precise forms and dimensions. Processes such as milling, turning, and drilling are employed to achieve tight tolerances and exceptional surface finishes. This enables the production of intricate MoCu components for semiconductor packaging, electronic substrates, and aerospace applications.
  • Welding: MetalProc’s advanced welding techniques play a vital role in joining MoCu components effectively. Utilizing methods such as TIG (Tungsten Inert Gas) welding or laser welding, MetalProc ensures reliable bonding of MoCu materials. The welding process preserves the alloy’s properties, facilitating the fabrication of complex structures with excellent joint strength and integrity.
  • Surface Treatment: MetalProc offers specialized surface treatment technologies to enhance the performance and longevity of MoCu components. Techniques such as electroplating or passivation can be employed to improve corrosion resistance, promote solderability, and enhance surface finishes. These treatments ensure that MoCu performs reliably in demanding environments, such as high-temperature applications and harsh operating conditions.
  • Composite Fabrication: MetalProc excels in fabricating MoCu composites, where molybdenum is reinforced with other materials like graphite or ceramics. This process combines the unique properties of MoCu with the desired characteristics of the reinforcing material, resulting in tailored composites suitable for applications in aerospace, electronics, and thermal management systems.

MetalProc’s advanced treatment techniques for MoCu revolutionize manufacturing processes, enabling the realization of its exceptional properties. Through advanced heat treatment, machining, welding, surface treatment, and composite fabrication, MetalProc enhances the mechanical strength, thermal conductivity, and corrosion resistance of MoCu. With MetalProc’s innovative solutions, manufacturers can leverage the outstanding attributes of MoCu for high-performance applications in industries such as electronics, aerospace, and thermal management. The expertise and technology provided by MetalProc facilitate unprecedented advancements in MoCu-based applications, catering to the demands of industries that require superior material performance for cutting-edge innovations.

 

 

Molybdenum wire has a high melting point, good winding performance and mechanical processing performance, and good wear resistance. It is often used in the manufacture of winding core wires, brackets, lead wires and heating wires for various electric light sources. Molybdenum wire can also be used for high-temperature spraying to improve the wear resistance of automobile and other mechanical wear parts. Our company adopts special processing technology to produce molybdenum wire special for wire cutting with high strength, good discharge performance, high surface finish, fast cutting speed, long life and low wire tightening frequency. It is mainly used for various non-ferrous metals, steel and magnetism. Material of wire cutting wire.

Surface condition: black wire: during the drawing process of molybdenum wire, the surface will be coated with black graphite emulsion, and the untreated surface is generally uniform black

Application: high-temperature electrical components, electric furnace heating wires, electric wires, etc.

White wire: After chemical cleaning or spotting polishing, the molybdenum wire is bright silver

Storage: Molybdenum wire must be stored in a clean and dry container with a temperature not higher than 28°C and a humidity not greater than 60%. It should be stored strictly separated from chemicals. The white wire is best vacuum packed and the surface of Party B is oxidized. Molybdenum is a brittle material at room temperature, so please don’t shake or bump it quickly during transportation.

 

Dimensions and tolerances

Nominal diameter
(μm)

200mm wire weight
(mg/200mm)

200mm wire weight tolerance(%)
(mg/200mm)

diameter tolerance( %)

Ⅰgrade

Ⅱgrade

Ⅰgrade

Ⅱgrade

20≤d<30

0.65-1.47

±2.5

±3

30≤d<40

1.47-2.61

±2.0

±3

40≤d<100

2.61-16.33

±1.5

±3

100≤d<400

16.33-256.2

±1.5

±4

400≤d<600

±1.5

±2.5

600≤d<5500

±1.0

±2.0

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